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Gemini CAST ALUMINUM Sign Letters

Gemini CAST ALUMINUM Sign Letters

  • BrandsGemini
  • Product Code: CAST-ALUM
  • Production: Made to Order in 21 business days from art approval

Available Options

  • Starts at $19.00

- OR -

cast fonts 1


cast fonts 2


cast fonts 3


cast fonts 4


cast fonts 5


cast fonts 6


cast fonts 7


cast fonts 8


cast fonts 9

cast metal finishes

cast paint colors

flush mount

FLUSH STUD:

Studs are set in adhesive cement. There is no space between the letter and the surface.

projected jam nut mount

PROJECTED JAM NUT:

Studs are set in adhesive cement. Stainless steel jam nuts are inserted between the letter and the mounting surface.

projected spacer mount

PROJECTED SPACER:

Studs are set in adhesive cement. Pre-Cut spacers are inserted between the letter and the mounting surface.

corrugated metal mount

CORRUGATED:

Studs are set using a jam nut on front and back of corrugation.

sheet metal mount

FLAT METAL:

Where you have access to the rear of the wall, washers and nuts are used on both sides of wall.

double rail mount

DOUBLE RAIL:

Two rows of C-Channel painted or anodized aluminum rails are mounted with threaded aluminum bolts into in-line stud bosses. Letters are mounted by word. Maximum 96" length.

bottom rail mount

BOTTOM RAIL:

Backs of letters and logos, at least ¼”thick – up to 4” high, are drilled and tapped to receive screws to secure letters onto one horizontal metal rail (bars or C-Channel) - for mounting to wall.

top rail mount

TOP RAIL:

Bottom returns of letters and logos, at least 3/8” thick, are drilled and tapped to receive screws to secure letter onto one metal rail (bars or C-Channel) - for freestanding letters. Tie-backs (not supplied) are recommended for letters over 8” high.

bottom stud mount

BOTTOM STUD:

Bottom stud mount is available on letters 4" - 24", minimum 3/8" thick. Letters are drilled and tapped on the bottom returns. Typical 3/16"-1/4" wall thickness on hollow back letters/logos. (Covered back option available, Please contact us)

top stud mount

TOP STUD:

Top stud mount is available on letters at least 4"- 24", minimum 3/8" thick. Letters are drilled and tapped on the top returns. Typical 3/16" - 1/4" wall thickness on hollow back letters/logos.  (Covered back option available, Please contact us)

bottom back angle bracket mount

BOTTOM BACK ANGLE BRACKET:

90º angle bracket measuring 2" x 2" x 1/4" is secured to bottom stud locations of letters. Tie-backs recommended for letters over 8" (not supplied). Letters are mounted by word. Maximum 96" length.

Stud Mount Drill Pattern

Stud Mount Drill Pattern:

Computer generated tracing of letters with hand punched hole locations of studs, printed on 60# white grid paper. Once taped to wall, hole locations are then drilled and filled with adhesive.

Gemini Cast Aluminum Sign Letters

Outdoor & Indoor Use

  • Price includes stud mounts and installation pattern.
  • Cast Aluminum depth from 3/8˝ up to 1.5˝ depending on letter size.
  • 13 Standard Metal Finishes and 46 Standard Painted Colors to choose from.
  • Custom color matching available at additional cost.
  • 47 standard letter font styles. Flat, Round and Prismatic profiles. Please inquire about custom cast letters & logos.
  • Earth Friendly - No Lead or Mercury and all trim is recycled.
  • Lifetime Manufacturer Guarantee Click for Details

Stud Specifications:

  • Cast letters under 15" are shipped with 10/24 threaded studs-standard. (Thin strokes, 4/40 or 6/32 studs).
  • Cast letters 15"+ are shipped with 1/4-20 studs-standard.
  • Cast Aluminum letters - Aluminum studs standard (Stainless steel available upon request).
  • Cast Bronze letters - Stainless steel studs are standard.
  • Metal spacers available upon request (specify stand-off distance).
  • Stud for Brick, 2-5/8” on center, no extra fee
  • Stud for Block, 8” on center, no extra fee
  • Studs in-line for horizontal alignment no extra fee. (rail not included)

Flat Face ProfileRounded Face ProfilePrismatic Face Profile

How To Order:

  • Select Letter/Font Style
  • Select Letter Height (Upper Case)
  • Select Mounting Method that works best for your application
  • Select Letter Color/Finish
  • Type your Sign Copy in the text window, as it will appear when installed
  • Click Add To Cart button to add your selection to your shopping cart

# Installation Pattern included


Do You Have a Custom Project? Contact Us for a Quote

Gemini Custom Cast Aluminum Letters & Logos

Submit artwork with the following information:

  • Vector based art is required
  • Size of the finished logo or letters
  • PMS colors, standard painted or pigmented colors
  • Material type / thickness
  • Mounting method



WHY CHOOSE GEMINI SIGN LETTERS and PLAQUES?

Gemini Lifetime Guarantee

Gemini guarantees all of its plastic, acrylic, metal letters and plaques for life.
This means that should a letter fade, break, or contain any defect, Gemini will refinish or replace the defective materials at no cost to you, as long as the letters are installed on their original location. Click for more details.



Gemini Low Prices

Gemini can offer the lowest prices
By controlling material costs through bulk purchases of raw materials and by manufacturing many of the sheet, hardware and other materials used to produce your sign products. Through recycling, combining thousands of orders and utilizing the latest technology, Gemini can manufacture superior products at much lower costs than other local suppliers.



Gemini Quick Production & Delivery

Fast order production and shipping
With Gemini's seven regional locations and state-of-the-art manufacturing and communications equipment, Gemini can produce your order in just a matter of days. Gemini can meet your timetable for your signage needs.



Gemini Committed to Green manufacturing

Gemini is fully immersed in green manufacturing
Changing all lighting, heating and coating systems to the latest green technology that uses less power and emits much less into the water, air and solid waste streams. Gemini also has patented several technologies, including a new water recovery process for waterjets, that helps Gemini manufacture in an earth friendly manner.