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GeminiLettersDirect.com Authroized Reseller of Gemini, Inc.


  • BrandsGemini
  • Product Code: FAB-ALUM
  • Production: Made to Order in 21 business days from art approval

Available Options

  • Starts at $142.00

- OR -

letter styles

letter styles

Fabricated Aluminum Finishes

Optional Fabricated Aluminum Finishes

paint colors

strap mount


Thin metal straps recessed into back and soldered to return. Stud boss welded to strap to receive threaded studs. The strap helps strengthen returns of letter. This is the default mounting method for fabricated letters. Not for use with LED lighting systems as shadowing may occur. 

l-bracket mount


Stainless "L" bracket with bosses to receive threaded studs is glued to inside return. Due to bracket size, a minimum 4" high and minimum 1/2" deep letter & stroke is required. An optional aluminum spacer sleeve is available to slide over the stud which allows the letter to stand off the wall (1/4", 1/2", 3/4" or 1") to add dimension.

shadow free mount


Threaded metal stud mount glued to inside of can. Thread size 10-24 for letters up to 12” high. Thread size 1/4-20 for letters greater than 12” and up to 24”. Smaller letters could also use this mount to receive pads with studs for a flush pad mount. Stroke and depth limitations may apply.

bottom stud mount


Holes and bosses in bottom/top to receive threaded studs. Letters over 12" will require our "Engineered Stud". Rounded letters will require some flattening. This method can only be selected on letters with a Lexan or steel back. Tie-backs (not included) are recommended for a safe installation on letters over 8”.

No Installation Pattern Required

No Installation Pattern Required:

Installation patterns are highly recommended. Patterns can not be produced once order is shipped.

Stud Mount Drill Pattern

Stud Mount Drill Pattern:

Computer generated tracing of letters with hand punched hole locations of studs, printed on 60# white grid paper. Once taped to wall, hole locations are then drilled and filled with adhesive.

Gemini Fabricated Aluminum Sign Letters

Outdoor & Indoor Use

  • Precision fabricated sizes from 16˝ up to 60˝ high
  • Handcrafted from premium alloy 5052 with a robust 0.09˝ (2.3mm) face nd 0.063˝ (1.5mm) returns.
  • MIG welded returns. 
  • Sizes up to 48˝ by 120˝ in one piece.
  • Brushed or painted face and returns. Optional anodized finish available, please contact us for price.
  • Custom color matching available at additional cost.
  • 99 standard letter font styles or use your custom font or design.
  • Letters can be made with open face and solid back at the same price.
  • Lifetime Manufacturer Guarantee Click for Details
* Indicates Metallic Paint Colors that are not full gloss.

How To Order:

  • Select Return Depth
  • Select Letter Height
  • Select Letter Style (Font)
  • Select Metal Finish
  • Select Mounting Method that works best for your application
  • Type your Sign Copy in the text window, as it will appear when installed

# Installation Patterns included with every order.

Do You Have a Custom Project? Contact Us for a Quote

Gemini Custom Fabricated Aluminum Letters & Logos

Submit artwork with the following information:

  • Vector based art is required
  • Size of the finished logo or letters
  • PMS colors, standard painted or pigmented colors
  • Material type / thickness
  • Mounting method


Gemini Lifetime Guarantee

Gemini guarantees all of its plastic, acrylic, metal letters and plaques for life.
This means that should a letter fade, break, or contain any defect, Gemini will refinish or replace the defective materials at no cost to you, as long as the letters are installed on their original location. Click for more details.

Gemini Low Prices

Gemini can offer the lowest prices
By controlling material costs through bulk purchases of raw materials and by manufacturing many of the sheet, hardware and other materials used to produce your sign products. Through recycling, combining thousands of orders and utilizing the latest technology, Gemini can manufacture superior products at much lower costs than other local suppliers.

Gemini Quick Production & Delivery

Fast order production and shipping
With Gemini's seven regional locations and state-of-the-art manufacturing and communications equipment, Gemini can produce your order in just a matter of days. Gemini can meet your timetable for your signage needs.

Gemini Committed to Green manufacturing

Gemini is fully immersed in green manufacturing
Changing all lighting, heating and coating systems to the latest green technology that uses less power and emits much less into the water, air and solid waste streams. Gemini also has patented several technologies, including a new water recovery process for waterjets, that helps Gemini manufacture in an earth friendly manner.